increase the efficiency of the electric furnace

reduce the consumption of electricity and materials on your EAF with industry experts who have implemented more than 15 projects
If
  • You are the specialist of EAF steel mill
  • Electricity consumption of the EAF is over 385 kW per hour
  • Electrode consumption of the EAF over 1.5 kg per ton of finished product
  • Furnace refractory durability less than 1000 melts
A team of SmartMetallurgy experts will configure your EAF electrical modes
which allows
  • 1
    to reduce electricity consumption
    by 30 kWh / ton or 30 mln kWh / year (with a production volume of 1 mln tons per year)
  • 2
    to reduce electrode consumption
    by 0.650 kg per ton or 650 tons of electrodes per year
  • 3
    to increase the resistance of the furnace lining from 300 to 1200 heats.
    That will allow to change refractory 12 times a year instead of 36 and as a result will reduce the cost of replacing the lining and increase the volume of steel production by reducing the time for maintenance works.
  • 4
    to use cheaper alternative raw materials like slags with high iron content, which will reduce the budget for the purchase of scrap metal up to 5%.
    After setting up the furnace by SmartMetallurgy specialists the metallurgical plant in Russia showed reduction of cost of steel production by 3% and achieved an economic effect of $ 15 million per year.
LIST OF WORKS
Moldova Steel Works (Rybnitsa, Moldova) 2001
120 ton EAF, JSC "Sibelectroterm", modified by FUCHS
Byelorussian Steel Works (Zhlobin, Belarus)
2002
100 ton EAF, VAI
Baku Steel Company (Baku, Azerbaijan)
2003
50 ton EAF, FUCHS
Metalloinvest Oskol electrometallurgical plant (Stary Oskol, Russia)
2003
150 ton EAF, Krupp
EVRAZ NKMK(Novokuznetsk, Russia)
2005
120 ton EAF, JSC «Sibelectroterm»
Metalloinvest Ural Steel (Novotroitsk, Russia)
2006
120 ton EAF, JSC «Sibelectroterm»
Donetsk Electrometallurgical Plant (Donetsk, Ukraine)
2007
120 ton EAF, DANIELI
CJSC «Staks» (Krasny Sulin, Russia)
2008
50 ton EAF, JSC «Sibelectroterm»
OMK Steel (Vyksa, Russia)
2010
160 ton EAF, DANIELI
Byelorussian Steel Works (Zhlobin, Belarus)
2011
100 ton EAF, VAI, modified by DANIELI
NLMK NSMMZ (Revda, Russia)
2012
Two 120 ton EAFs, VAI FUCHS
Electrostal LLC (Kurakhovo, Donetsk Region, Ukraine)
2012
50 ton EAF, STB
Chelpipe PNTZ (Pervouralsk, Russia)
2013
120 ton EAF, SMS DEMAG
Asha Steel Mill (Asha, Russia)
2013
120 ton EAF according to Consteel, DANIELI
EVRAZ Casting and Rolling Plant (Yartsevo, Russia)
2014

30 ton EAF, JSC «Sibelectroterm»
EVRAZ Casting and Rolling Plant (Yartsevo, Russia)
2015
30 ton EAF,
JSC «Sibelectroterm» modified by Stein
Packages
on the development and implementation
of rational energy-technological modes of EAF
remote by Skype conference

EUR5000
Collecting of raw data on operating modes and equipment

Preparing a preliminary report with recommendations on setting up of furnaces

Analysis of the data obtained after the introduction of adjustments.

Preparation of the final calculation with recommendations on operation of furnace

Includes up to 10 hours of consultations via Skype conferences



More
on a call-out basis, no setting for scrap melting
EUR30000
Inspection, collecting of raw data on operating modes and equipment

Testing of EAF in the working and special modes.

Measurement of the electrical parameters of EAF during operational short circuits and during melting.

Determination of the operating electrical characteristics of EAF by experimental and calculation approach (for various transformer voltage levels and inductance stages of a series-type reactor).

Development and testing of rational electric operating modes of EAF

Testing of the power supply system of EAF in order to determine its main parameters and modes of supply voltage and use of experimental information to rationalize the operating modes of EAF

Testing and development of operating modes of gas-oxygen devices in relation to the modes of electric smelting in EAF.

Testing the technology of oxygen input, carbon-containing and slag-forming materials input in the course of smelting

Mode adjustment and testing of the electric mode regulator. Determination of the actual settings of the regulator and their compliance with the characteristics of EAF.

Adjusting the regulator to implement the selected rational modes.

Includes up to 10 days of work of experts at the facility (travel costs are not included)

More
on a call-out basis, including setting for scrap melting
EUR50000
Inspection, collecting of raw data on operating modes and equipment

Testing of EAF in the working and special modes.

Measurement of the electrical parameters of EAF during operational short circuits and during melting.

Determination of the operating electrical characteristics of EAF by experimental and calculation approach (for various transformer voltage levels and inductance stages of a series-type reactor).

Development and testing of rational electric operating modes of EAF.

Testing of the power supply system of EAF in order to determine its main parameters and modes of supply voltage and use of experimental information to rationalize the operating modes of EAF

Testing and development of operating modes of gas-oxygen devices in relation to the modes of electric smelting in EAF.

Testing the technology of oxygen input, carbon-containing and slag-forming materials input in the course of smelting

Development, testing and selection of rational energotechnological operating modes of EAF when using scrap during metal charging. Adjustment of modes according to test results and the introduction of rational modes

Mode adjustment and testing of the electric mode regulator.

Determination of the actual settings of the regulator and their compliance with the characteristics of EAF.

Adjusting the regulator to implement the selected rational modes.

Includes up to 15 days of work of experts at the facility (travel costs are not included)
More
ABOUT OUR COMPANY
SmartMetallurgy is a specialized organization for the development and implementation of rational energy-technology modes of operation of electric arc furnaces. Work in this area has been carried out for about 30 years, and considerable experience has been accumulated in optimizing the operating regimes of particleboard at metal-lining enterprises in Russia, the CIS countries and other countries.
Korablin Andrey
Owner of SmartScrap LTD

Sale of alternative raw materials for metallurgical industry worldwide

Processing of slag dumps and production of crushing and screening equipment for metallurgical enterprises

Setting up of electrometallurgical furnaces to use metallurgical waste products

Founder of the Russian Slag Conference

Speaker of international conferences on the recycling of metallurgical waste, including Euroslag, GlobalSlag.

Expert in assessing of slag quality for remelting in EAF
Aleksandrov Andrey
Aleksandrov Andrey

Honorary Metallurgist of the USSR

Experience:

Cherepovets Metallurgical plant (Severstal)

Moldavian Metallurgical plant

Baku Steel Company (BSK Azerbaijan)

Nizhneserginsky hardware-metallurgical plant (NLMK Ural)

OMK-Steel Casting and Rolling Complex (Vyksa)

Participated in projects for the development and implementation of rational energotechnological modes at enterprises:

Participates in the working group for the construction of the electrometallurgical plant LLC Ishstal Bashkortostan.
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