11mln tons

WE TRANSFORM STEELWORKS WASTE FROM HEADACHE INTO INCOME

Of slag have already been processed by our equipment

ARE YOU SURE, YOU PROCESS
YOUR SLAG EFFECTIVELY?

Losing 1% at recovery of iron-bearing material results in losing USD 50 thousands per year* (* subject to annual processing of 1 mln tons)

FIND OUT MORE ABOUT THE MOST EFFECTIVE
SLAG PROCESSING

Contact our expert right now!

HOLDING «SMARTSCRAP»

We have processed 11 slag disposal areas containing slag of different structure and
composition (from open-hearth furnace slag to municipal solid waste and
industrial waste landfills)

CLIENTS' FREQUENT SITUATIONS

A company acquires a slag disposal area. The company has no experience in slag processing. Among the employees, there is a manufacturing expert that has experience in processing some other type of waste at best. However, he has no knowledge in designing any crushing and screening equipment. Here, the creativity begins… Choosing what type of crusher: mobile unit or fixed plant? Who will be the manufacturer? How about producing marketable material first, and then figure out what to do with the rest? The company starts shipping scrap to plants, and the plants get back with 40-50% impurities. The company deals with all kinds of minor equipment breakages and loses precious time for parts replacement. The owner starts asking questions, where is the profit? And only 4 years later, the company gets the hang of it and starts receiving profit from the project.

A smelter decides to process its own slag. But it's not up-market to do the waste recycling, so persons responsible for this project are usually assigned based on the "leftover principle". Normally, the owner is not interested in controlling the efficiency of waste processing activities. He is more into dealing with strategic objectives of increasing the production capacity. And what about the slag? At best, it repays the investments made. Nobody controls its efficiency, stealing is thriving. The company loses money that could be so useful in these times of crisis.

A smelter takes the environmental challenge. The owner said that the slag disposal area had to be cleared in 2 years. A tender was hold, and high-priced equipment was purchased from European vendors. A contractor has manufactured and installed the equipment in a responsible manner according to the available drawings and customer's terms of reference. However, nobody thought of waste structure and composition. The works started, but the estimated Fe recovery values yet cannot be reached. And we're lucky if this figure is being monitored at all, because the owner has more challenging tasks than production waste. The slag processing is being performed within the scheduled dates. Third parties buy crushed stone of poor quality which they then process to recover expensive iron-bearing material. The plant loses money that could be so useful in these times of crisis.

WHY WE ARE EFFICIENT:

Slag is processed only once and is separated by different products!
More:

Annual capacity from 300000 to 2 mln tons of slag

01

Scale

We manufacture customized equipment for specific projects

Our company has worldwide presence

The equipment is custom-built and manufactured for each individual facility to satisfy customer objectives

Starting from 2006, we have processed 8 mln tons of slag at 7 different facilities using our own designed and manufactured equipment

It satisfies the most sophisticated customer requirements. One of our customers uses up to 50% of product instead of scrap metal.

Our equipment is made of absolutely standard modules and units which allows minimizing the equipment downtime. Total downtime of the equipment does not exceed 40 hours per month

Our equipment allows recovering up to 20% more iron compared to competitors equipment

02

Manufacturer

03

Maximum Fe Recovery

04

Maintainability

Product Quality

Experience

Customized Approach

Geography

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OUR RESULTS

Case "Processing of industrial Waste of Rustavi metallurgical plant", Georgia, 2016

OTHER COMPLETED PROJECTS

INTEGRATED WASTE RECULTIVATION OF NDTZ PIPE PLANT NAMED AFTER K. LIBKNEKHT

20/08/2008

01

INTEGRATED WASTE RECULTIVATION OF KHARKOV TRACTOR PLANT

KHARKOF

02

INTEGRATED WASTE RECULTIVATION OF TAGANROG IRON & STEEL WORKS

TAGANROG

20/09/2014

03

WASTE RECULTIVATION OF NOVOLIPETSK IRON & STEEL WORKS GROUP

NOVOLIPETSK

04

WASTE RECYCLING FROM INDUSTRIAL WASTE LANDFILL OF THE CITY OF SUMY

SUMY

20/12/2016

05

PROCESSING OF METALLURGICAL PRODUCTION WASTES OF KUZLIT PLANT

06

20/09/2014

NOVOLIPETSK

20/09/2014

MILESTONES

For manufacturing and selling the crushing and screening plant

ВA field visit to evaluate the structure and composition of the slag disposal area. 1 week provided that there are specialists available

Designing the crushing and screening plant and the production process.
2 weeks

Signing a contract
(depends on customer)

Manufacturing and installation of the crushing and screening plant.
4-6 months

Equipment setup.
1 month.

Plant delivery to the customer

On-site designer supervision
(recommended)

Receiving an order application

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